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Continuous Casting Machine

Name: Continuous Casting Machine
Brand: KNACKMOUNT TECH (OPC) PRIVATE LIMITED
Price: 5000000 INR
Availability: InStock

Price 5000000 INR/ Unit

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MOQ : 1 Unit

Continuous Casting Machine Specification

Features
Energy efficient, durable structure, high productivity, precision casting

Motor Power
7.5-30 kW

Operating Temperature
Up to 1600C

Frame Type
Heavy Duty Steel Frame

Drive
Electric Motor Drive

Cooling System
Water Cooling System

Machine Type
Continuous Casting

Lubricating System
Automatic Lubrication

Frequency
50/60 Hz

Voltage
380-440 V

Accuracy
High Dimensional Accuracy

Connectivity Options
PLC, HMI Panel

Power Rating
15-50 kW

Control System
PLC Controlled

Production Capacity
3-5 Ton/Hour

Model No
CCM-110

Noise Level
<85 dB

Product Type
Continuous Casting Machine

Technology
Continuous Casting Technology

Power Source
Electric

Operating Type
Automatic

Power
15-50 kW (Depending on Model)

Pressure
Standard Industrial Pressure

Surface Treatment
Painted/Coated

Dimension (L*W*H)
Varies by Model (Typical: 10m x 3m x 4m)

Weight (kg)
Approx. 11000 kg

Color
Blue & Customized

Usage & Applications
Manufacturing steel billets, slabs, and blooms from molten metal

Maintenance Access
Easy access doors and panels

Transport Mode
Modular for Shipping & Installation

Installation Service
Available on Request

Tundish Capacity
5-10 Tons

Process Material
Molten Steel/Mild Steel/Stainless Steel

Mould Type
Copper Mould Tube

Caster Size Range
100 x 100 mm to 250 x 250 mm (billet); other sizes available

Packaging Details
Export Standard Packing

Max. Billet Length
Up to 12 meters

Emergency Stop System
Yes

Voltage Fluctuation Protection
Included

Hydraulic System
Integrated Hydraulic System

Caster Strand
Single/Double/Multiple Strand

Operator Interface
Touch Screen HMI

Automation Grade
Fully Automatic

Ladle Turret
Optional

Safety Features
Overload Protection, Emergency Alarms, Guarding

Continuous Casting Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
120 Days

About Continuous Casting Machine

We are involved in rendering a wide array of Industrial Continuous Casting Machine. It is fabricated with a premium quality of raw materials and cutting edge technologies. This machine is a method of producing an infinite solid strand from liquid steel by continuously solidifying. It is the process where a metal is heated until it liquefies. Industrial Continuous Casting Machine is effective method to manufacture semi-finished products which includes slabs, strips and bars.

Precision Casting with Flexible Capacities

Supporting multiple strand options and caster size ranges from 100 x 100 mm to 250 x 250 mm, this continuous casting machine adapts to evolving manufacturing demands. Its robust design and copper mould tube technology deliver precise, high-quality steel billets, slabs, and blooms, meeting tight dimensional tolerances for diverse steelmaking needs.

Advanced Automation for Efficient Operation

Outfitted with a PLC control system and a user-friendly touch screen HMI, the CCM-110 enables seamless monitoring and management of casting processes. Integrated automation minimizes human intervention, optimizes productivity, and ensures repeatable, high-accuracy results. Emergency stop, overload protection, and alarms safeguard both operators and equipment.

Effortless Maintenance and Installation

The machine features easy-access doors and panels for streamlined maintenance and inspections. Its modular construction simplifies shipping and site installation, which can be further supported by our specialized installation service. The heavy-duty steel frame and surface treatment ensure durability, while export-standard packaging guarantees safe delivery.

FAQ's of Continuous Casting Machine:

Q: How does the Continuous Casting Machine operate and what raw materials can it process?

A: The CCM-110 uses advanced continuous casting technology to solidify molten steel, mild steel, or stainless steel directly into billets, slabs, or blooms. The molten metal is poured into a tundish with a capacity of 5-10 tons, then flows into copper mould tubes for rapid cooling and precise shaping. The process is fully automatic, managed via a touch screen HMI.

Q: What is the benefit of having single, double, or multiple strand caster options?

A: With options for single, double, or multiple strand configurations, the machine can be tailored to match production requirements. Multiple strands significantly enhance output, enabling simultaneous casting of several billets and boosting overall production capacity up to 3-5 tons per hour.

Q: When is installation service available and where can the machine be shipped?

A: Installation service is available upon request for locations across India and internationally. The machine's modular design and export-standard packing make it suitable for efficient shipping and on-site assembly at steel manufacturing facilities worldwide.

Q: What process safety and operational features are included in this model?

A: The machine is equipped with a comprehensive safety system, including emergency stop functions, overload protection, emergency alarms, and physical guarding. Maintenance access is optimized with easy-access doors and panels, ensuring safe and quick interventions when needed.

Q: What are the operational benefits of the fully automatic and PLC-controlled system?

A: A fully automatic, PLC-controlled system ensures consistent casting quality, reduces manual errors, and allows precise adjustments through the touch screen HMI. This leads to high dimensional accuracy, better process reliability, and enhanced energy efficiency during operation.

Q: Where can this Continuous Casting Machine be effectively used?

A: The CCM-110 is ideal for steel production plants, billet manufacturing units, and facilities involved in producing high-quality steel products from molten metal. Its adaptability for different product sizes and robust performance make it suitable for various metallurgical industries.

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